Field Coils and Armature Pins
Field Coils and Armature Pins
Specification: As per Customer Drawings
Raw material Specifications:
|
Model
|
Raw Material Size
|
Flat Conductor size
|
|---|---|---|
|
Commercial Starter
|
Ø 6 mm Approx
|
6.86 x 1.80mm
|
|
Car Starter
|
Ø 4 mm Approx
|
3.94 x 2.04 mm
|
|
Armature Pins
|
Ø 5 mm Approx
|
4.45 x 1.95 mm
|
Bhagyanagar India Ltd and started in the year 1998 and is an ISO – 9001 – 2015 certified Company and we are GREEN BELT suppliers to our major customer Lucas TVS, Chennai.We supply around forty models of field coils which is a part of stator in DC and AC motors.And Armature pins is a part of the Rotor part in DC and AC motors
Process
The main input of Flats come in Bobbins with sizes as per customer requirements
- Flat conductor is cut to size in the auto cutting machine as per the required lengths.
- The cut length is wound into coils as per required no of turns in clock and counter clockwise as per drawing.
- Machine Tapping is done with the cotton tape followed by hand tapping.
- Radius forming as per drawing.
- Twisting operation.
- Spot welding of all the four coils as per the drawing
Inspection
- Visual
- Dimensional
Mechanical tests
- Hardness testing in HV
- Elongation
- Weld strength test
Packing
Each model is packed in a plastic Container boxes as per the kanban system of batch quantities
|
Model
|
Box Size
|
Quantity / Box
|
|---|---|---|
|
Car starter Car starter
|
300 x 400 x100mm
|
40 Nos
|
|
Commercial starter
|
300 x 400 x100mm
|
20 Nos
|
|
Armature Pins
|
-
|
8 sets
|
Applications
LCV
Car
