Specification: As per Customer Drawings
Conductor Raw Material: Copper with 99.90%
Raw material Specifications:
| Model |
Raw Material Size |
Flat Conductor size |
| Commercial Starter |
Ø 6 mm Approx |
6.86 x 1.80mm |
| Car Starter |
Ø 4 mm Approx |
3.94 x 2.04 mm |
| Armature Pins |
Ø 5 mm Approx |
4.45 x 1.95 mm |
Bhagyanagar India Ltd and started in the year 1998 and is an ISO - 9001 - 2015 certified Company and we are GREEN BELT suppliers to our major customer Lucas TVS, Chennai.
We supply around forty models of field coils which is a part of stator in DC and AC motors.
And Armature pins is a part of the Rotor part in DC and AC motors.
Process
The main input of Flats come in Bobbins with sizes as per customer requirements
Flat conductor is cut to size in the auto cutting machine as per the required lengths.
The cut length is wound into coils as per required no of turns in clock and counter clockwise as per drawing.
Machine Tapping is done with the cotton tape followed by hand tapping.
Radius forming as per drawing.
Twisting operation.
Spot welding of all the four coils as per the drawing
Inspection
Visual
Dimensional
Mechanical tests
Hardness testing in HV
Elongation
Weld strength test
Packing
Each model is packed in a plastic Container boxes as per the kanban system of batch quantities
| Model |
Box Size |
Quantity / Box |
| Car starter Car starter |
300 x 400 x100mm |
40 Nos |
| Commercial starter |
300 x 400 x100mm |
20 Nos |
| Armature Pins |
|
8 sets |
